Orchestrate

Wave Planning

Orders grouped into waves that respect SLAs and minimise travel.

Wave Planning turns an order pool into a pick programme: waves that never cross an SLA cutoff, stay within labour and zone capacity, and overlap their pick locations so travel collapses.

SLA-FIRST BATCHINGCUTOFF ACUTOFF BCUTOFF CORDER POOLW1travel · labour · SLA okW2travel · labour · SLA okW3travel · labour · SLA okW4a wave never spans a cutoff · shared aisles cluster together

~20%

travel reduction vs first-come-first-served

published batching benchmarks

0

waves that span an SLA cutoff

How it works

Wave Planning, in three moves.

Releasing orders first-come-first-served is the most expensive default in fulfilment. Awarehouse buckets by SLA first, then grows waves from orders that share aisles, under labour and line caps. Published benchmarks put well-designed batching around 20% less travel — the floor we engineer against.

01

01

Bucket

Orders split by SLA cutoff first. Deadlines are constraints, not suggestions.

02

02

Cluster

Within each bucket, orders that share aisles and zones grow into waves under labour and line caps.

03

03

Price & release

Each wave carries its travel and labour estimate. Release with confidence — downstream plans update automatically.

Capabilities

  • SLA-cutoff bucketing — a wave never spans a deadline
  • Seed-and-grow clustering on aisle and zone overlap
  • Caps per wave: lines, orders, labour minutes, zones touched
  • Order-splitting policy control: atomic orders never split
  • Per-wave travel and labour estimates on real geometry
  • SLA-risk flags with the offending orders identified

What you get

Wave plan with per-wave travel, labour minutes and SLA status
Pick task list handed to Task Manager
Replenishment demand for the faces the waves will drain
Unassigned-lines report — nothing disappears silently

See Wave Planning run on your operation’s data.