Optimise

Ad-hoc Slotting

Continuous correction — re-slot only what drifted, not the whole building.

Demand drifts weekly; full re-slots happen a few times a year. Ad-hoc Slotting finds the SKUs whose locations no longer fit and generates a minimal correction plan.

TARGETED CORRECTIONbreached: overflow / underflownew slotfrozen

Minimal

moves — only SKUs that breached coverage targets

Weekly

cadence instead of quarterly upheaval

How it works

Ad-hoc Slotting, in three moves.

A promoted SKU outgrows its pick face; a seasonal line fades and hoards prime space. Ad-hoc Slotting flags overflow and underflow against days-of-cover targets, re-slots only the breached SKUs, and freezes everything else exactly where it is.

01

01

Detect

Coverage maths compares each SKU’s slotted capacity to its requirement. Breaches are listed with the gap quantified.

02

02

Scope

Only breached SKUs enter the optimiser; the rest of the warehouse is locked. The correction cannot ripple.

03

03

Execute

A short movement list resolves the drift. Run it weekly and the warehouse never strays far from optimal.

Capabilities

  • Overflow and underflow detection against days-of-cover targets
  • Tunable tolerances — no nuisance moves
  • Instant preview of breached SKUs before any run
  • Scoped optimisation: non-breached SKUs and slots are frozen
  • Breach report grading every SKU: resolved, improved or unresolved
  • Same rules, scoring and review flow as full runs

What you get

Targeted re-slot plan touching only mismatched SKUs
Breach report: required vs slotted capacity per SKU
Movement list sized in hours, not weeks
Updated travel KPIs against the standing baseline

See Ad-hoc Slotting run on your operation’s data.