Orchestrate

Replenishment

Daily and wave-driven replenishment as executable move chains.

Which pick faces will run dry, and what exactly do we move to prevent it? Replenishment answers as an executable plan — every move with a from-slot, a to-slot, metres and minutes.

EXECUTABLE MOVE CHAINSBULK RESERVEPICK FACES1P1 · empty face2P2 · below half3P3 · routine top-up4every move: from-slot · to-slot · metres · minutes

Every move

carries exact distance and estimated minutes

2 modes

daily top-up and wave-driven staging

How it works

Replenishment, in three moves.

Daily replenishment tops up faces below coverage targets, empty faces first. Wave replenishment stages what the next waves will consume before pickers arrive. Each line becomes a chain of moves from the nearest bulk source — and if bulk cannot cover demand, the plan says so.

01

01

Detect need

Coverage maths and wave demand identify every face that needs stock — and how many cases, pallets or cartons.

02

02

Plan moves

Each need becomes a chain of moves from the best bulk source, sequenced and timed on real travel geometry.

03

03

Assign & run

Moves are balanced across the crew with per-operator sequences. The plan prints, assigns and tracks.

Capabilities

  • Daily min/max replenishment against days-of-cover targets
  • Wave-driven replenishment fed from planned order demand
  • Priority bands: empty faces, below-half faces, routine top-ups
  • Daisy Chain execution: dependency-safe, collision-free move sequences
  • Nearest-source selection from bulk with capacity awareness
  • Full-pallet plus loose-carton move logic
  • Explicit shortfall flags: short, no bulk stock, loose-only

What you get

Replenishment report: demand, stock, source slots, status per line
Move-by-move plan with distances, minutes and operator assignment
Execution waves sequenced to avoid slot conflicts
Time and distance totals for the whole workload

See Replenishment run on your operation’s data.